BASELINE CMOS 180 STANDARD PROCESS FLOW with STI

 

 

 

 

 

 

Seq. Step No.

PROCESS STEP

SUB STEPS

TOOL / RECIPE

TARGET AND PROCESS SPEC

Notes

0

STARTING WAFERS

 

20-60 ohm-cm, p-type, <100>, 6"

 

5 wafers

 

1

INITIAL OXIDATION

a) TLC clean

Tystar2, 2TLCA

2 hrs of cleaning

Include 2 dummies for PM etch characterization

b) Std. clean wafers

Sink 6

Piranha + 1/25 HF until dewet

 

c) Dry oxidation

Tystar2, 2DRYOXA

Target = 250A       950C, 30 min; 20 min N2 annealing

Measure oxide thickness

2

ZERO LAYER PHOTO

 

ASML 

Std. litho            

  Mask: COMBI

Defines ASML alignment PM marks

3

SCRIBE WAFERS

 

Diamond pen

Scribe numbers into the photoresist

Numbers will be etched into Si during the following etch

4

ZERO LAYER ETCH

a) Etch through oxide

Centura MxP+ recipe: MXP_OXSP_ETCH

250A oxide etch

 

b) Etch marks into Si

Lam5 recipe: 5003

1200A Si etch

 

c) Photoresist strip

Matrix

2.5 min O2 ash

 

d) Measure etch depth

ASIQ

Measure PM depth with ASIQ

 

d) Standard cleaning

Sink8

 

 

5

Mix&Match Zero LAYER PHOTO

 

ASML 

Std. litho                

Mask: COMBI2

UVBAKE pr U

Defines GCA alignment marks

6

Mix&Match Zero LAYER ETCH

a) Etch through oxide

Centura MxP+       recipe: MXP_OXSP_ETCH

250A oxide etch

 

b) Etch marks into Si

Lam5 recipe: 5003

 

 

c) Photoresist strip

Matrix

2.5 min O2 ash

 

d) Measure etch depth

ASIQ

Measure PM depth with ASIQ

 

7

PAD OXIDATION / NITRIDE DEPOSITION

a) TLC clean

Tystar2, 2TLCA

2 hrs of cleaning

 

b) Std. clean wafers

Sink8 + Sink 6

Piranha +

 1/25 HF until dewet

Include NCH, PCH

c) Dry oxidation

Tystar2, 2DRYOXA

Target = 250A    

  1000C, 21 min; 15 min N2 annealing

Measure oxide thickness on PCH, NCH

d) Nitride deposition

Tystar9, 9SNITA

Target = 2200A            

Do not include PCH, NCH.                          Measure nitride thickness

8

N-WELL PHOTO

 

ASML

Std. litho            

   Mask: NWELL           UVBAKE program J

 

9

NITRIDE ETCH

 

Centura MxP+       recipe: MXP_NITRIDE_OE

Monitor endpoint

Measure oxide thickness on every wafer.                           Make sure to have sufficient blocking for the following implant

10

N-WELL IMPLANT

 

CORE Systems

Specie/Dose/Energy:           P, 1E13, 50keV for STI

Include PCH

11

NITRIDE REMOVAL

a) Photoresist strip

Matrix

Std. 2,5 min O2 ash

 

b) Std. clean wafers

Sink8

Piranha

 

c) Nitride wet etch

Sink7

160C fresh phosphoric acid

~4 hours

 

d) Pad oxide wet etch

Sink8

1/5  BHF until dewet

Include PCH, NCH

12

PAD OXIDATION / NITRIDE DEPOSITION

a) TLC clean

Tystar2, 2TLCA

2 hrs of cleaning

 

b) Std. clean wafers

Sink8 + Sink 6

Piranha + 1/25 HF until dewet

Include NCH, PCH

c) Dry oxidation

Tystar2, 2DRYOXA

Target = 250A    

  1000C, 21 min; 15 min N2 annealing

Measure oxide thickness on PCH, NCH

d) Nitride deposition

Tystar9, 9SNITA

Target = 2200A                        

Do not include PCH, NCH.                          Measure nitride thickness

13

P-WELL PHOTO

 

ASML

Std. litho           

    Mask: PWELL           UVBAKE pr. J

 

14

NITRIDE ETCH

 

Centura MxP+       recipe: MXP_NITRIDE_OE

Monitor endpoint

Measure oxide thickness on every wafer.                           Make sure to have sufficient blocking for the following implant

15

P-WELL IMPLANT

 

CORE Systems

Specie/Dose/Energy: 

B, 5E12, 20keV

Include NCH

16

NITRIDE REMOVAL

a) Photoresist strip

Matrix

Std. 2 min O2 ash

 

b) Std. clean wafers

Sink8

Piranha

 

c) Nitride wet etch

Sink7

160C fresh phosphoric acid ~4 hours

 

d) Pad oxide wet etch

Sink8

1/5 BHF until dewet

Include PCH, NCH

17

WELL DRIVE-IN

a) TLC clean

Tystar2, 2TLCA

2 hrs of cleaning

 

b) Std. clean wafers

Sink8 + Sink 6

Piranha + 1/25 HF until dewet

Include NCH, PCH

c) Well drive-in

Tystar2, 2WELLDR

1100C, 150 min; 15 min N2 annealing

Measure oxide thickness

d) Oxide wet etch 

Sink8

1/5 BHF until dewet

Measure Rs on PCH, NCH

18

PAD OXIDATION / NITRIDE DEPOSITION

a) TLC clean

Tystar2, 2TLCA

2 hrs of cleaning

 

b) Std. clean wafers

Sink8 + Sink 6

Piranha + 1/25 HF until dewet

Include NCH, PCH      and 2 dummies

c) Dry oxidation

Tystar2, 2DRYOXA

Target = 250A    

1000C, 21 min; 15 min N2 annealing

Measure oxide thickness on NCH

d) Nitride deposition

Tystar9, 9SNITA

Target = 2200A                   

Include only PCH and the dummies.                          Measure nitride thickness