Chapter 1.10

Miscellaneous Etchants

Table of Contents

(Click on the name of the etchant to go to its description.)

Aluminum Etchant

     Type A (Transene Co., Inc.)

     for VLSI

     Others

Antimony Etchant

Aqua Regia

Bismuth Etchant

Brass

Cadmium

     Sulfide Etchant (CdS)

     Telluride (CdTe)

Chromium Etchant

Chromium/Nichrome Etchant

Cobalt

Columbium

Copper

Dislocation Etchants

     Sirtl

     Secco

     Wright-Jenkins

     ASTM

Gallium

     Arsenide

     Phosphide

Germanium Etchant (and Germanium-Silicon)

Gold

Indium

     Antimonide

     Phosphide

     Tin Oxide (ITO)

Iron Etchant

Kovar

Lead

Lucite

Magnesium

Magnesium Fluoride

Mercury

Molybdenum (Moly)

Monel

Nichrome

Nichrome Etchant

Nickel

     Nickel Etchant

     Nickel Oxides

Niobium

P-Etchant

Palladium

Picein Wax

Piranha

Platinum

Polish – Fairchild’s “Magic Polish”

Polysilicon Etchant (see also Silicon Etchant)

Preferential Etch (see Dislocation Etchant Wright Jenkins Etchant)

Rhodium

Ruthenium

Silicon

     Polycrystalline Silicon (Bell Labs)

     Big Batch Silicon Etch (staff only)

     Single-Crystal (Sensors)

     EDP

     F & K (Finne & Klein)

     “B” (Bassous)

     “F” (Fast)

     “S” (Slow)

     “M” (Medium)

     KOH

     Dioxide Etchant (Buffered HF)

     Silicon and Germanium Etchant

     Silicon-Germanium (polycrystalline)

     Monoxide Etchant

     Nitride Etchant

Silver

Stainless Steel

Tantalum

Tin

Titanium

Titanium/Tungsten

Turpentine

Vanadium

Westinghouse Etchant (Si Polish Etch)

Zinc

ZnO

Zirconium

 

Aluminum Etchant Type A (Transene Co., Inc.)

     For VLSI aluminum etching, there is available a pre-mixed phosphoric/acetic acid mixture. Etch rate: ~ 100 Å/sec at 50ºC.

     Corrosive. Avoid contact with eyes, skin and clothing.  Avoid inhalation.

Aluminum Etchant for VLSI

     Etch rate ~ 2000 Å/min.

 16 parts phosphoric acid

 2 parts DI water

 1 part acetic acid

 1 part nitric acid

Aluminum Etchants - Others

     These will not etch gold, etc.

     Phosphoric acid at 60ºC

     Sodium hydroxide (10% solution)

     Trisodium phosphate at 190ºC

     These will not etch ZnO. Etch rate ~ 100 Å/sec.

     10 g K3Fe(CN)6

     1 g Potassium hydroxide (KOH) in 100 ml water at room temperature.

Antimony Etchant

     Etch (off of silicon) : HNO3

H2O : HCl : HNO3 (1:1:1)

H2O : HF : HNO3  (90:1:10)

Aqua Regia

     HCl : HNO3  (3:1)

     Evaporation - removal:

 50% DI water

 45% HCl

 5% CuSO4

     Dissolves gold.

     Never store in a tightly sealed container!

Bismuth Etchant

     5 ml Sulfuric acid

5 ml Hydrogen peroxide

90 ml DI water

No heat necessary. Etches quickly.

     H2O : HCl  (10:1)

Brass

     Use brass dip (Turco) for etching and cleaning.

     Ferric chloride (etch)

    Ammonium persulfate: 20 g to 100 ml H2O

Cadmium Sulfide Etchant (CdS)

     Dislocation pits on the (0001). Distinguishes between A and B faces.

HNO3 : CH3COOH : H2O  (6:6:1)

Cadmium Telluride (CdTe)

     Polishes

 10 ml HNO3

 20 ml H2O

 4 g K2Cr2O7

     Pits

 5% Br2 in methanol

 5 mg AgNO3

Chromium Etchant

     HCl : H2O2 (3:1) - This will also etch gold film.

     HCl : H2O (1:1) - Heat to 50ºC, immerse substrate and touch with aluminum wire.

Chromium/Nichrome Etchant

     HCl : H2O2 (3:1) - This will also etch gold film.

     HCl and touch with aluminum wire.

Cobalt

     H2O : HNO3  (1:1)

     HCl : H2O2  (3:1)

Columbium

     HF : HNO3 (1:1)

Copper

     Brass Dip, RT-2 Resist Stripper, FeCl solutions

     H2O : HNO3  (1:5)

     Oxide removal - cold solution of ammonium carbonate (slight etch)

Dislocation Etchants

     Sirtl Etchant

 1 part conc. HF                 or              50 g CrO3 in 100 ml H2O

 1 part CrO3 (5 M)                               1:1 = HF : CrO3 solution

 500 g/L of solution

 Etch rate ~ 3.5 µm/min. Good on {111}, poor on {100}, faceted pits.

     Secco Etchant

 2 parts conc. HF

 1 part K2Cr2O7 (0.15 M)

 44 g/L of solution

 Etch rate ~ 1.5 µm/min. Best with ultrasonic agitation. Good on all orientations. Non-crystallographic pits.

     Wright-Jenkins Etchant

 2 parts conc. HF

 2 parts conc. acetic acid

 1 part conc. nitric acid

 1 part CrO3 (4M)

 400 g/L of solution

 2 part Cu(NO3)2 + 3 H2O (0.14 M)

 33 g/L of solution

Etch rate ~ 1.7 µm/min. Ultrasonic agitation not required. Good on all orientations. Faceted pits, good shelf life.

     ASTM Dislocation Etchant

 600 ml HF

 30 ml HNO3

 0.2 ml Br2

 28 g Cu(NO3)2 + 3 H2O

 Dilute 1:10 with H2O

Gallium Arsenide

     1-2% Br2 in ethanol

H2SO4 : H2O2 : H2O  (5:1:1)

Good polishing etches

     Fused KOH at 300ºC

Good crystallographic dislocation pits on the (100) surfaces

     1 ml HF

2 ml H2O

8 mg AgNO3

1 g CrO3

Dislocation lines and striations

Gallium Phosphide

     Behaves similarly to GaAs and the above etches may be used.

     HF : Acetic Acid : Saturated KMn2O4 sol'n  (1:1:1)

Good striations, free from pits on (110) surfaces

Germanium Etchant (and Germanium-Silicon)

     H2O2 (30%) at 90ºC

Etch rates:

100% Ge 4000 Å/min

 80% Ge 1000 Å/min

 60% Ge and less do not etch

     H2O at 90ºC

Etch rates:

100% Ge ~ 200 Å/min

< 60% Ge does not etch

     RCA SC-1 (NH4OH : H2O2 : H2O) at 75ºC

Etch rates:

100% Ge         ~ 4 um/min

80% Ge           ~ 9000 Å/min

60% Ge           ~ 500 Å/min

40% Ge           ~ 30 Å/min

20% Ge           ~ 10 Å/min

0% Ge  ~ 5 Å/min

Gold

     Aqua Regia:  HCl : HNO3 (3:1)

     Saturated solution of KI in H2O, 1 iodine crystal

Indium

     Reacts with acids (HCl)

     Slow etch (1000 Å/min.)

 HNO3 : H2O  (1:1)

 Hot HCl : HNO3  (3:1)

Indium Antimonide

     HNO3  : HF : Acetic Acid  (5:3:3)

Polishes rapidly as it does most semiconductors, but bubble formation can ruin the polish.

     0.2N solution of FeCl3 in HCl

Develops pits.

     HF : Acetic Acid : 2N HMnO4  (1:1:1)

Good pit-free striations of (211) surfaces

Indium Phosphide

     Cut on diamond saw using slow feed.  Lap using 5u powder.  Degrease in acetone, then methanol. Chemical etch using 5% bromine by weight for about 2 minutes using a swirling motion. Rinse in methanol, DI water, N2 dry.

Indium Tin Oxide (ITO)

In order to etch ITO it is needed to reduce it to a metallic state. The reactions are:

Zn + HCl = H2 + ZnCl2

H2 reduces ITO

SnO2 + H2 = Sn or SnOx with x smaller than 1

Sn + HCl = H2 + SnCl4 which is soluble

     The procedure:

conc. HCl: H2O=1:1 at 50ºC.

Add a small amount of Zn powder (on edge of a spatula).  Put the wafer in the solution for about 1 min. Watch for turbidity of the ITO. Transfer the wafer to another beaker containing conc. HCl (no dilution), for about 1 min.

Take the wafer out and check if all the film was etched.  Return to first solution if needed, at 50 degrees.

Iron Etchant

     H2SO4  : H2O  (1:1)

HCl  : H2O  (1:1)

HNO3  : H2O  (1:1)

     To remove rust: saturated oxalic acid solution.

Kovar

     Cleaner:

Ferric ammonium sulfate         50 g

H2SO4                125 ml

HCl                   150 ml

Heat to 60-80ºC

     Electrolysis:

 HCl and salt, alternating voltage. Kovar or carbon electrode

10% solution of HCl and a handful of salt

Lead

     Acetic acid : H2O  (1:1)

     Lead deposited on glass can be removed with dilute HNO3.

Lucite

     Softens with acetone

     Acetone : formaldehyde

Magnesium

     Hot H2O : NaOH  (10:1 by weight)

Follow with H2O : CrO3  (5:1 by weight)

Magnesium Fluoride

     Dissolves (sometimes) in hot commercial ferric chloride.

Mercury

     Dissolves and reacts in HNO3.

     To clean (purify), bubble air through mercury, filter and vacuum distill.

Molybdenum (Moly)

     Hot concentrated H2SO4

     Aqua Regia