Chapter 3.8

CMOS Baseline Test Chip

 

 

1.0        Title

CMOS Baseline Test Chip.

2.0        Purpose

This document provides necessary information for the lab members to incorporate their custom design (layout) into our latest CMOS baseline test chip template. Baseline test chips are regularly fabricated and tested in the Microlab for the purpose of monitoring process tools and/or development of new processes on a new installation, currently good at the 0.35 µm technology node.

3.0        Scope

The CMOS baseline template is populated with individual transistors and other structures, in an L-shaped area, at the top and left sides of the chip. The rest of the chip covers an area of 6 mm x 7 mm (wafer level) for members to piggyback their design, based on our current baseline process. At the end of the fabrication process, the individual transistors and circuits (L-shaped area) gets electrically tested to highlight any possible problem in the lab. Once the E-test is completed, members will get their share of the processed wafers for their own specific test/evaluation (open area of the test chip).

4.0        Applicable Documents

Revision History

4.1    Guidelines for 6” mask generation procedure from your layout design can be found at http://microlab.berkeley.edu/labmanual/chap3/3.1.html#asml

4.2        The latest CMOS baseline test chip template can be found on silicon: /home/mercury4/cad/baseline/

The template is available in a gds or cif format.

At silicon prompt, type:  cd /home/mercury4/cad/baseline/

The technology files for Cadence are also available in the same directory (.tf and .drf files).

4.3        The 10-pin and the 32-pin measurement pad structures can also be found on silicon: /home/mercury4/cad/baseline/

4.4        Design rules and detailed process information for the latest Microlab process (0.35 µm technology) is included in the Baseline Reports IV and V available at:

http://microlab.berkeley.edu/baseline/reports/baselinerptIV.pdf

http://www.eecs.berkeley.edu/Pubs/TechRpts/2007/EECS-2007-26.pdf

4.5        Earlier revision of baseline test chip designed for 4” process and the related information are also available on silicon: /home/mercury4/cad/old_baseline/  

Keep in mind that we no longer fabricate the CMOS baseline test chip on 4" substrate.

5.0        Definitions & Process Terminology

5.1    The following table lists the GDSII layers with their universal assigned layer numbers. Please note that more than one lithography step in our current process uses the same mask. For further details, see the Appendix of this chapter.

Layer Number

GDSII Layer Name

46

Poly

43

Active

49

Metal1

51

Metal2

42

NWell

45

NSelect

44

PSelect

52

PWell

47

PField

48

Active Contact

50

Via1

57

Metal3

58

Via2

5.2             The available area in the drop-in field of the chip which can be occupied by your design is approximately 6 mm × 7 mm. The full chip size is 8.5 mm × 8.5 mm.

5.3             If you plan to take advantage of the available measurement routines and probe cards on the automated probe station (Autoprobe) in the later measurement phase, the you have to lay out your devices connected to the pre-defined measurement pad structures. For the location of the 10 and 32-pin measurement pad structures please see Section 4.3 of this chapter.

6.0        Safety

N/A

7.0        Statistical Process Data

N/A

8.0        Available Processes and Gases

N/A

9.0        Equipment Operation

N/A

10.0    Troubleshooting Guidelines

N/A

11.0    Figures & Schematics

N/A

12.0    Appendix

List of the Lithography Steps and the

Assigned Masks up to the First Metal Layer

Please note that the same mask is occasionally assigned for different lithography steps.

Step

Mask

Zero layer photo

Zero layer mask

PM marks

N-well photo

NWELL mask

(Dark field)

P-well photo

PWELL mask

(Clear field)

Active area photo

ACTIVE mask

(Clear field)

P-well field imp. photo

PFIELD mask

(Clear field)

NMOS Vt adj. implant photo

PWELL mask

(Clear field)

PMOS Vt adj. implant photo

NWELL mask

(Dark field)

Poly gate photo

POLY mask

(Clear field)

P-type LDD implant photo

PSELECT mask

(Dark filed)

N-type LDD implant photo

NSELECT mask

(Dark field)

P+ Gate & S/D photo

PSELECT mask

(Dark filed)

N+ Gate & S/D photo

NSELECT mask

(Dark field)

Contact photo

CONTACT mask

(Dark field)

 

New PM marks

Zero layer mask

PM marks

Metal1 photo

METAL1 mask

(Clear field)

Via1 photo

VIA1 mask

(dark field)

Opening 4 dies for PM marks

Blank mask

Metal2 photo

METAL2 mask

(clear field)

 

Via2 photo

VIA2 mask

(dark field)

Opening 4 dies for PM marks

Blank mask

Metal3 photo

METAL3 mask

(clear field)

 

Note: The P-well mask is the inverse of the N-well mask. The PFIELD mask was created by merging the P-well mask with the ACTV mask.