MEMORANDUM

To:          Katalin Voros, Operations Manager

From:       Rosemary Spivey, Administrative Manager

Subject:   2008 Year-End Report

Date:       20 January 2009


At the close of the 2008 calendar year, the administrative unit under my direction comprised 4.0 FTE. This unit provided support to the Microlab and Machine Shop in the areas of fiscal and budget management, account administration, staff management, procurement and inventory control, and reporting of new lab fund raising efforts. The following report summarizes Microlab activities supported by the administrative unit during 2008.

I.        FISCAL MANAGEMENT

I prepared a fiscal year financial report detailing the budgetary activities of the Microlab during 2007/2008 and distributed it to Microlab Member Professors on 16 July 2008.

 

The report included the following highlights:

·         Microlab recharge operations ended the 2007/2008 fiscal year with a 1.4% negative balance. Collected recharge revenue of $3.01M fell short of expenditures by $43,663.65, which was added to the previous years’ negative carry-forward balance of $61,650.14. The total negative carry-forward balance was $105,313.79. This represented a deficit of 3.4% of the total 2007/2008 operating budget, which is in budgetary compliance with UCB policies and procedures for recharge operations.

·         Microlab recharge operations reached a financial milestone this year by generating (and collecting) $3M in recharge revenue. This was made possible by excellent equipment availability throughout the year; the addition of a new electron beam lithography system utilized by several research groups; and extensive Engineering Test Request work performed by Microlab process staff for external members.

·         A total of 491 lab members utilized the Microlab in fiscal year 2007/2008. The number of BMLA member companies was 26.

 

2008/2009 Microlab Budget

CATEGORY

YEARLY BUDGET

MONTHLY BUDGET

Salaries & Benefits

$1,785,000.00

$148,750.00

Supplies & Expenses

$1,445,400.00

$120,450.00

Deficit Recovery

       $105,300.00

      $8,775.00

Income*

$3,335,700.00

$277,975.00

*Projected Overhead Income not included in Income totals.

Salaries and Benefits (S&B)

The Microlab operating fund supported 24 FTE career and student staff salaries and benefits totaling $1,413,588.35 in fiscal year 2007/2008. In addition, 6.49 FTE career Microlab staff salaries and benefits were supported from non-Microlab. We ended the 07/08 fiscal year 3% under budget in this category. At the conclusion of the first half of the 08/09 fiscal year salaries and benefits are 2% over budget. To support the transition to the Marvell Laboratory, CITRIS has provided 2.0 FTE salary support for the 08/09 fiscal year. However, it was also necessary to hire one additional Development Technician V, and an additional Programmer/Analyst II for the transition.

No funding was provided for staff salary increases in the State final budget for FY 2008/2009. As a result, neither represented nor non-represented staff received a merit increase in 2008.

The following payroll changes occurred during 2008:

Effective Date

Name

Action

1/16/08

King Liu, Tsu-Jae

Support Microlab Faculty Director position 38.89% for Spring Semester 2008.

2/01/08

Morford, Jay

Equity Increase

2/01/08

Pestal, Danny

Equity Increase

4/25/08

Lake, Benjamin

On medical leave, 4/25/08 – 8/31/08

5/01/08

Yin, Changrui

Equity Increase

5/09/08

Connelly, Robert

Resigned from Dev. Tech V position (Machine Shop)

6/01/08

Kellogg-Smith, S.

Reclassified to Buyer II

6/11/08

Kellogg-Smith, S.

Increased percentage of time from 87.5% to 100%.

6/18/08

Brokaw, Kelsey

Wong, Alice

Hired high school summer interns –

6/18/08 – 8/8/08

7/01/08

Flounders, Bill

CITRIS provides 75% support for FY 08/09, balance of 25% on Microlab funds.

7/01/08

Guillory, Phillip

CITRIS provides 25% support for FY 08/09, balance of 75% on Microlab funds.

7/01/08

Morford, Jay

CITRIS provides 50% support for FY 08/09, balance of 50% on Microlab funds.

7/01/08

Peshette, Nancy

Increased percentage of time from 90% to 100% (50/50 split, MS & ML)

7/01/08

Kellogg-Smith

ERSO Central provides 50% support for FY 08/09, balance of 50% on Microlab funds.

7/01/08

Spivey, Rosemary

ERSO Central provides 100% support for FY 08/09.

7/01/08

Voros, Katalin

ERSO Central provides 40% support for FY 08/09, 40% balance on EECS funds.

8/11/08

Calico, Susan

Hired as Programmer/Analyst II.

9/01/08

Lake, Ben

CITRIS provides 50% support 9/1/08-6/30/08, balance of 50% on Machine Shop funds.

9/15/08

Peterson, Alan

Hired as Development Technician V (Microlab)

10/31/08

Szabo, Attila

Resigned as Visiting Associate Specialist, (MEMS Exchange Engineer). Returned to home country.

11/15/08

Petho, Laszlo

Extend Associate Specialist position through 11/14/09.

12/8/08

Batie, Jim

Hired as Development Technician V for limited appointment through 2/9/08.

In 2008, Microlab supervisors and managers mapped all non-represented staff positions to new UCB Career Compass job standards. After careful review of all job standards in the new classification system, custom job descriptions were prepared and submitted for the following new titles: Administrative Officer 4; Applications Programmer 3 and 4; Buyer II; Information Systems Analyst 2 and 3; Research and Development Engineer 2, 3, 4 and 5; Research and Development Engineer, Mgr 2; Skilled Crafts & Trades, Mgr 1. ERSO HR Director Cynthia Weekley approved all job descriptions submitted for Microlab staff, and has sent them on to campus committees for review. The targeted review completion date is April 2009.

Effective January 2009, the Campus has begun discussions with bargaining units regarding Career Compass job standards for represented positions. The Microlab has been asked to participate on the review committee for Engineering Operational & Technical job standards.

Supplies and Expenses (S&E)

Microlab supplies and expenses (S&E) totaled $1,329,414.29 in fiscal year 2007/2008. Major S&E expenditures paid by the Microlab included general use liquid nitrogen, $204,058.86; chemicals, $153,056.43; parts and maintenance for misc. equipment such as cpd, heatpulse, iondep, quintel, technics, $107,326.48; computer operations/CIS fees, $57,488.81 and quartzware, $38,904.93. A significant decrease in the amount spent on vacuum, cryo, booster, and dry pumps was realized in FY 07/08. A total of $84,899.88 was spent compared to $182,186.35 spent in FY 06/07.  Projected S&E costs in FY 08/09 for core Microlab operations remains at $1,445,400.00. At mid-year S&E expenses are less than 1% over budget, resulting from equipment stability and conservative spending for spare parts.

Recharge income collected from BMLA/sundry laboratory use overhead fees in fiscal year 2007/2008 continued to support the development of the new Microlab management information system (Mercury). Effective January 1, 2008, BMLA membership fee contributions were directed to the newly established Marvell Nanolab fund for the purpose of funding new lab fit-up expenses. To date, a total of $85,185.02 has been spent on expenses such as the AT&T MPOE installation charge for a new telephone system, cordless tube squaring machine, ocean and land freight for the clean track equipment donation, industrial label and printer maker, etc. As well, BMLA funds continued to support a portion of our Faculty Director’s salary and benefits for the Spring ’08 semester. Additionally, $55,356.76 from Microlab Equipment Depreciation funds was spent on the upgrade of the GCAWS6 D-FAS system to a Pentium Controller, repair ASML CPU and Boot MVME 147 Board and HP 5517 Laserhead.

Also in FY 07/08, a Property/Casualty Loss Report was submitted to The Office of Risk Management for reimbursement of $90,811.73 which the Microlab paid to repair the ASML 5500/09 lithography stepper when it was severely damaged by a defective reticle, (supplied by the vendor). After extensive review of our claim by a third party consultant, the Microlab was reimbursed $85,317.00.

Income

Recharge revenue generated in fiscal year 2007/2008 was $3,016,505.79, which was 9% below expectations. Recharge revenue generated from campus sources was 4% higher than the previous fiscal year; industrial member revenue remained steady with an increase of 1% from the previous year, and comprised 21.4% of our total recharge revenue. At mid-year 08/09 $1,696,980.64 has been generated in recharge revenue, which is on target for mid-year projections. We had a robust start to the fiscal year; lab membership remained stable and is currently at 325 active members per month. Although we have recently seen a small reduction in the number of BMLA membership accounts, I am hopeful that we will meet the targeted income goal of $3.3M by fiscal year-end.

Microlab income is generated based on recharge rates. To compensate for 2008 inflation, Microlab recharge rates were adjusted accordingly. Laboratory and Equipment cut-off limits remain at $1200.00 and $1400.00 per month respectively.

Recharge Rates Effective 1 July 2008

Access Fee

$88.00

 

General Rate

$37.80/hour

$0.63/minute

Special Equipment Use Rate

CMP, CSSEM, GCA WS/PG, Plasma etchers; lam1-5, ptherm & tegal etchers, Tylan/Tystar furnaces,  STS, SEM

$33.60/hour

$0.56/minute

Exceptional Equipment Rate

ASML stepper, P-5000 cvd, Novelus M2i, Applied Materials Centura, Tystar19/20/SiGe LPCVD

$38.40/hour

$0.64/minute

EBEAM Lithography System

$130.20/hour

$2.17/minute

Staff  Services

$69.00/hour

$1.15/minute

 

II.      BUDGET & ACCOUNT MANAGEMENT

Financial Reports

As in past years, monthly and annual Financial Summaries for the Microlab were submitted. The reports provided budgetary analysis of account activity including detailed analysis of recharge specific project codes and flex fields. The reports were distributed to the Faculty Director, PIs, and managers of the Microlab.

Various reports, including the Microlab FY 08/09 Recharge Rate Proposal, CNRI MEMS Exchange Summary Report, Cyro Group Summary Report, Process Group ETR Summary Report, etc., were prepared as required.

Cory Hall Machine Shop

The 2008/2009 Recharge Rate Proposal for the EECS/ERSO Machine Shop projects total annual revenues of $409,505. The hourly recharge rate increased 4% to $72.30, which was necessary to increase revenue for out-of-tolerance deficit recovery.

My staff continued to be responsible for purchasing and accounting functions of the Machine Shop’s operations. Nancy Peshette prepared monthly financial reports for the Machine Shop detailing expenditures, (S&B/S&E), income, work hour accounting and YTD pro forma hours provided to EECS. In addition, she provided various charts to the Sr. Superintendent to assist with detailed budgetary analysis.

At the close of 2008, Machine Shop operating funds support 0.50 FTE Sr. Shop Superintendent, two FTE mechanicians, and one 0.50 FTE AAIII position. The remaining 0.50 FTE of the Sr. Shop Superintendent’s position is currently being funded by CITRIS, which is providing salary support during the transition to the Marvell Laboratory. In addition, a new Development Technician V position was filled 9/15/08 for the purpose of providing machining services to the Marvell Laboratory. This position is under the supervision of the Shop Superintendent, but is funded separately. At mid-year, the Machine Shop has made excellent progress in decreasing its deficit, and is now operating within the acceptable tolerance range. The Shop Superintendent is currently costing new job requests recently submitted for the new lab transition, which should keep Shop personnel utilized to their full potential, and the Machine Shop operating within budget.

According to Fiscal Year 2007/2008 figures a total of 53 PIs from the departments of EECS, Astronomy, BNC/QB3, Chemistry, Chemical Engineering, Integrative Biology, Physics, Mechanical Eng, MSE, Nuclear Engineering, and UCSF supported the Machine Shop and 387 jobs were completed for customers. The Microlab was recharged $133,248.77 for 132 jobs completed, accounting for 35% of the Machine Shop’s total revenue. At the close of fiscal year 2007/2008, income generated was $385,849, while operating expenses were $390,820 resulting in a negative balance of $4,971 and total carry-forward deficit of $34,104.61.

Baseline Process Project

Total operating expenditures for the Baseline Project for 2008 were $86,358.68, for laboratory fees, materials and implantation costs, and for 1.00 staff FTE. Baseline Report VI., 0.35µm CMOS Process on Six-Inch Wafers, was published on 12/18/08.

Microlab Accounts

Throughout the 07/08 fiscal year 491 labmembers were funded by 98 principal investigators. The average number of active labmembers on a monthly basis was 325. The administrative staff requested 161 new Microlab computer accounts for members with active, guest, courtesy and staff accounts in 2008. Additionally, 38 “billing only” accounts were requested. I established and/or maintained Microlab accounts for these members, which included fund changes, split funding requests, fund transfers and reversals. On a monthly basis, Microlab supporters received a statement of lab charges incurred by their students and additional expenditure detail as requested by PIs.

External Accounts

Berkeley Microlab Affiliates (BMLA)

Laboratory income generated by BMLA/sundry sources totaled $569,983.25 in fiscal year 2007/2008, accounting for 21.4% of Microlab operating revenue. In addition to income generated from lab fees, BMLA members contributed to the Microlab through the annual membership fee. At the end of fiscal year 2007/2008 there were 26 companies participating in the program. I have sole responsibility for the financial management of this program, including invoicing, processing checks through University Relations/Cashier’s Office, donor acknowledgement letters, account administration and recordkeeping. As well, I ensured that each new industrial member read and signed the Microlab Memorandum of Cooperative Agreement and prepared or amended Business Contract Agreements between The Regents of the University of California and the industrial member company.

Engineering Test Requests (ETR)

Research services provided by Microlab process staff to member companies and non-UC Universities were significant in 2008. From January – July, one company required extensive process group support, and required special services from the administrative staff to include customized statements and invoices. As well, the administrative staff managed purchase orders requests and invoiced for other specialized services including mask making for Arizona State U., Brigham Young U., CalTech, Concordia U., Duke U., Georgetown U., Johns Hopkins U., Rutgers State U. of New Jersey, San Francisco State U., Stanford U., Texas A&M U., U. of Maryland, U. of Michigan, U. of South Florida, U. of Texas Austin, U. of Wisconsin, Vanderbilt U., and Instituto de Cargonquimica Zaragoza, Spain. As in past years, I worked closely with the process staff to ensure that all purchase orders were valid and charges were collected for work performed.  Within the UC system 16 accounts for Davis, Los Angeles, San Francisco, San Diego, and Santa Cruz have been established and/or maintained. 

Lawrence Berkeley National Laboratory (LBNL)

I managed 19 LBNL contract agreements for Microlab use in 2008. One of the contracts within the LBNL Materials Science Division, is funded by seven PIs with 11 separate projects, and has been open continuously since March 2005.  I am responsible for reviewing, approving, billing and preparing “close-out” documentation for each contract in compliance with Department of Energy regulations. I worked with LBNL procurement and accounting personnel to guarantee accurate accounting of these contracts.

In September – December 2008, I attended meetings with campus officials to discuss the implementation of a pilot declining balance credit card program to transact business between campus service providers and LBNL researchers. The program is still under development, but the Microlab has agreed to serve as the Campus pilot.

Corporation for National Research Initiatives (CNRI)

The Microlab’s participation in the MEMS fabrication service to U.S. academic and industrial researchers continued this year, but to a lesser degree. The DARPA funded award decreased support to 0.50 FTE of one Associate Specialist for 10-months in 2008. A total of 20 process runs were completed during the 2008 calendar year, for which I invoiced CNRI $18,269.10. To provide the required detailed billing specified in the current CNRI contract, I set-up a billing account for each run and then charged for individual modules referencing the unique account name.

Microlab Futures Campaign

New lab fund raising efforts were fruitful in 2008.  We received generous contributions from faculty, staff, current and former labmembers, friends of the Microlab, and from many unknown to us. On a monthly basis, I informed the Microlab Technology Manager of current contributions received, so that new lab fitup expenses could be planned in accordance. As well, I ensured that a personal acknowledgement was sent to each contributor from the Microlab Faculty Director. Although we still have a long way to go to reach our fundraising goal, the level of support received thus far is heartening; $254,867.00 from 52 contributors.

III.   PROCUREMENT & INVENTORY MANAGEMENT

Purchasing/Inventory

Susan Kellogg-Smith provided comprehensive procurement and inventory management for the Microlab and backup service for Machine Shop during 2008. For detailed information on Microlab procurement and inventory see Susan’s report.

IV.    MANAGEMENT OF ADMINISTRATION

Supervision of Staff and Office Administration

2008 was a milestone year for Microlab Procurement Manager, Susan Kellogg-Smith. On September 12, 2008, Susan received official delegation by the Director of Business Services to the position of Campus Buyer II, which includes authority for Execution of Purchase Contracts, Subcontracts, and Standard Purchase Orders in accordance with procedures specified in Business and Finance Bulletin BUS-43, not to exceed $10,000.00 per order. Susan has been invited to participate in a six-month Buyer Internship/Mentorship Program, to further develop her Purchasing knowledge and skills. I am delighted that Susan is being recognized as a skilled purchasing professional, and wholeheartedly support this development opportunity. As the Microlab’s Purchasing Manager, Susan continued to independently manage all procurement functions for the Microlab. She exercised a high level of discretion in making decisions, setting priorities, and unit policies. In fiscal year 2007/2008, Susan and Purchasing Assistant III, Adrienne Ruff, prepared an average of 195 purchase orders per month, with an average monthly expenditure of $126K. As the occupancy date of the new Marvell Nanolab draws near, the demand for purchasing services from Susan and her staff has increased.  Susan is responsible for all purchasing activities for the new lab and meets with the Microlab Technology Manager on regular basis to discuss purchasing strategies. Susan was successful in coordinating a complex ocean and land shipment of a major tool donation for the new lab, and processed the corresponding gift paperwork as required. The coming year will be a great challenge to Susan and her staff, but the result of their hard work will be have great impact on our operation and will certainly be appreciated.

Nancy Peshette continued to provide excellent customer service to all Machine Shop patrons in 2008. Her service was especially appreciated during the five-month period the Shop Superintendent was out on leave. Because Nancy possesses a specialized knowledge in the area of machining, she was often able to directly assist Shop customers without interrupting the already reduced technical staff from their duties. During this period, Nancy provided seamless support to the interim manager, such that Shop operations were in excellent shape when the Superintendent returned from leave. Nancy is diligent in continuing her efforts to assist the Machine Shop in reducing its current deficit. Nancy sources all supplies from only the most cost efficient vendors and ensures that all recharge income due the Shop is collected in a timely manner. On 7/1/08, Nancy increased her work hours for the Microlab from 40% to 50% time. Nancy continues to do a terrific job of handling all aspects of Microlab recharge billing. She is now expert in handling the Microlab’s complex monthly billing process and the increase in time has been beneficial in allowing Nancy to complete all tasks in a timely manner. Nancy’s contributions to the Machine Shop and Microlab were a substantial part of the Microlab and Machine Shop’s financial success in 2008.

Personnel Support

I provided personnel related support for career staff and associated researchers of the Microlab and Machine Shop, a total of 34 during 2008. This involved new employee hires, performance evaluations, equity increase requests, limited waiver of recruitment requests, and one medical leave case. This year the majority of time devoted to personnel matters consisted of mapping 22 non-represented staff positions to new UCB Career Compass job standards. This took a considerable amount of effort both on my part and the part of Microlab supervisors. Mapping of eight represented staff titles remains to be done in 2009. I am looking forward to completing this task and to having all Microlab job standards mapped appropriately.

V.       CONCLUSION

Microlab and Machine Shop administrative matters under my direction ran smoothly in 2008. My staff is stable and devoted to providing quality service to our recharge units. In the coming year, we know that the rhythm in which we perform our duties will be disrupted by the transition to the new lab, but we also know that if we work together we will accomplish all that is required. We are working on establishing new administrative policies to enhance our current operation, and look forward to implementing them in our new home, Sutardja Dai Hall.