CSM-01: Competitive Semiconductor Manufacturing
Survey: Results of the Pilot Phase. This document reports the results
of the Pilot Phase of the Competitive Semiconductor Manufacturing (CSM)
survey, a multi-year research program to study competitive semiconductor
manufacturing worldwide. This report involves the measurement of manufacturing
performance and investigation of underlying determinants of performance
at 3 wafer fabrication facilities: Hewlett Packard, Corvallis, OR; NEC,
Roseville, CA; Intel, Chandler, AZ. Metrics for measuring semiconductor
manufacturing performance are proposed and illustrated for the participants.
We also contrast managerial, organizational and technical factors underlying
performance. (88 pages)
[CSM
Title List] [Purchase
this Report]
CSM-02: The Competitive Semiconductor
Manufacturing Survey: First Report on Results of The Main Phase. This
document reports the results of the first 6 months of the Main Phase of
the Competitive Semiconductor Manufacturing (CSM) survey. The survey is
one component of a multi-year research program to study competitive semiconductor
manufacturing worldwide. This report involves the measurement of manufacturing
performance and investigation of underlying determinants of performance
at 8 wafer fabrication facilities in the U.S. and Japan. The values of
7 technical metrics of semiconductor manufacturing performance are presented
for the participants. We also compare and contrast managerial, organizational
and technical practices underlying performance. (180 pages)
[CSM
Title List] [Purchase
this Report]
CSM-03: Data Envelopment Analysis: Review
of Standard Techniques, Interpretations, and Extensions. This paper
provides an introduction to DEA, emphasizing the underlying technological
assumptions, describing alternative interpretations, and providing some
fundamental proofs. This paper also indicates how less restrictive assumptions
lead to more computationally involved but still potentially tractable models.
Finally, this paper describes some of the strengths and limitations of
DEA, both in terms of its analytical capabilities and its current application.
(63 pages)
[CSM
Title List] [Purchase
this Report]
CSM-05: Database Design for the Competitive
Semiconductor Manufacturing Program. The CSM Program has developed
an electronic database to facilitate comparative research on data provided
by the industrial participants of the study. This database has been implemented
in the Ingres 6.4 relational database management system. A menu-based user
interface has been developed for data input and retrieval; in addition,
full query capability is provided through SQL interfaces. The current format
of the database, its tables and attributes, and procedures for inputting
and checking data are discussed. (64 pages)
[CSM
Title List] [Purchase
this Report]
CSM-06: DORIC: Design of Optimized and
Robust Integrated Circuit. This project investigates the application
of the Robust Design Method to integrated circuit design using the HSPICE
circuit simulator, and presents a design methodology to improve the manufacturability
of integrated circuits. The developed computer-aided design tool DORIC
allows the user to study the effect of certain design parameters (e.g.,
transistor sizes) and manufacturing variations (e.g., variations of oxide
thickness) on specific circuit performance measures. Upon analyzing the
results, the user can choose an optimal setting of the decision variables.
(58 pages)
[CSM
Title List] [Purchase
this Report]
CSM-07: The Statistics of In-Situ Particle
Monitoring. In a processing step where a low-pressure environment is
necessary, an in-situ particle monitor can be used to monitor particulate
contamination. Data from an industrial survey, designed experiments, and
several publications, show that a direct correlation between yield and
particle counts has not been established. What has been established is
that in-situ particle monitoring has evolved as a practical method of forecasting
the need for maintenance. (14 pages)
[CSM
Title List] [Purchase
this Report]
CSM-08: Competitive Semiconductor Manufacturing
Survey: Second Report on Results of the Main Phase. This document reports
the results of the first 18 months of the Main Phase of the Competitive
Semiconductor Manufacturing (CSM) survey. The survey is one component of
a multi-year research program to study competitive semiconductor manufacturing
worldwide. This report involves the measurement of manufacturing performance
and investigation of underlying determinants of performance at 16 wafer
fabrication facilities in the U.S., the U.K., Germany, Japan and Taiwan.
The values of 7 technical metrics of semiconductor manufacturing performance
are presented for the participants. We also compare and contrast managerial,
organizational and technical practices underlying performance. (138 pages)
[CSM
Title List] [Purchase
this Report]
CSM-09: Competitive Semiconductor Manufacturing
Human Resources Project: First Interim Report. The CSM Human Resources
Project divided its research agenda into three major goals: (i) analysis
of the data already collected (or to be collected) by the CSM Main Study,
(ii) development of a supplemental mail-out questionnaire to fabs participating
in the main study so that the employment and training structures could
be documented and analyzed as a system; (iii) implementation of focus studies
to analyze key questions on how the HR systems function. (132 pages)
[CSM
Title List] [Purchase
this Report]
CSM-10: Semiconductor Yield Improvement:
Results and Best Practices. The die yields and die yield improvement
rates of 21 fabs are compared, and manufacturing yield improvement practices
evaluated. Preliminary results of this continuing study indicate that die
yield improvement is a function of computer-aided manufacturing practices
and statistical process control practices in addition to commonly cited
practices such as particle control and advanced manufacturing technology.
(17 pages)
[CSM
Title List] [Purchase
this Report]
CSM-11: Empirical Results on the Relationship
Between Probe Yield and Cycle Time in Semiconductor Wafer Fabrication.
A negative correlation between probe yield and cycle time is frequently
hypothesized for semiconductor wafer fabrication. We perform a lot-by-lot
analysis to probe yield and cycle time data from four volume manufacturing
facilities. Our results indicate that the correlation is often statistically
insignificant. (16 pages)
[CSM
Title List] [Purchase
this Report]
CSM-12: Automated Incremental Production
Planning Techniques for the Semiconductor Industry. We propose techniques
and algorithms to add incremental planning capabilities to existing batch
production planning systems within the semiconductor industry. Implementation
results for one such system to incrementally plan custom demands are provided.
Methodology for another incremental planning system incorporating both
demand and supply changes is also described. (39 pages)
[CSM
Title List] [Purchase
this Report]
CSM-13: Collaborative Gains and Hazards
in the Technology Sourcing Decision. In the US semiconductor industry,
one sees the recent emergence of sourcing relationships in which chip designers
and manufacturers enter co-development arrangements with suppliers where
the concern seems anything but the protection of assets. In this paper,
the fundamental requirements of technological co-development activity are
explained and the variables which drive these new organizational forms
are exposed. (68 pages)
[CSM
Title List] [Purchase
this Report]
CSM-14: Technology Sourcing and the Boundaries
of the Firm. This paper draws upon insights from evolutionary economics,
agency theory and transaction cost to develop a vertical governance model
and four industry-specific shift factors that explain the transitions of
US semiconductor firms in organizing and sourcing their semiconductor component
packaging activities and technologies. (54 pages)
[CSM
Title List] [Purchase
this Report]
CSM-15: Learning Through Technology Partnerships
in Semiconductor Component Packaging. This paper documents and contrasts
the knowhow development activities of a US firm and its Japanese partner
during a 5-year "packaging" technology co-development partnership in the
semiconductor industry. It demonstrates how a general methodology, referred
to as a knowhow asset framework, can be used to quantify and value the
proprietary technology or knowhow that a firm accumulates through its participation
in the partnership. (41 pages)
[CSM
Title List] [Purchase
this Report]
CSM-16: Components of the Learning Curve
in Semiconductor Fabrication Processes. This paper investigates the
problem-solving activities and technical measurements used by 10 leading
semiconductor companies worldwide to benchmark and improve the productivity
of 29 processes used to produce advanced semiconductor logic products such
as ASICs and microprocessors. The behavior of two very different kinds
of learning activities are discussed: (1) Operator-based Learning by Repetition
and (2) Engineering-based Learning by Problem-Solving. (41 pages)
[CSM
Title List] [Purchase
this Report]
CSM-17: Assessing Best-in-Class Performance
of Semiconductor Manufacturers. This report describes a data analysis
technique for assessing best-in-class performance that simultaneously takes
into account labor, equipment, good silicon volume, cycle time and fab
capacity. The technique is applied to Competitive Semiconductor Manufacturing
Survey data to identify best-in-class performance levels for each participating
fab. (29 pages)
[CSM
Title List] [Purchase
this Report]
CSM-18: Production Planning and Scheduling
Practices Across the Semiconductor Industry. This report surveys production
planning and scheduling practices across the semiconductor industry. Rather
than attempt a cross-sectional analysis of the entire industry, an effort
has been made to include leading-edge practices in the sense of excellent
on-time delivery or cycle time performance as well as in the sense of analytical
or computerized sophistication. This report focuses on practices for operational
planning, which concerns the quotation of delivery dates to prospective
customers and the determination of factory start and factory out schedules.
(30 pages)
[CSM
Title List] [Purchase
this Report]
CSM-19: Benchmarking Manufacturing Performance
in the Semiconductor Industry. A methodology for benchmarking manufacturing
practices in the world-wide semiconductor industry is presented. Several
metrics for measuring semiconductor manufacturing performance are defined
and discussed. Methods of identifying the managerial, technical and organizational
practices underlying superior metric performance are identified through
the use of site visits. (24 pages)
[CSM
Title List] [Purchase
this Report]
CSM-20: Participative Management: An Analysis
of the Semiconductor Manufacturing Industry. This paper shows that
a particular participative management program will drive only a limited
number of basic elements at the lower levels of wafer fabrication. It is
not uncommon to see a set of multiple participative management programs
practiced by a single fab. This paper concludes that the same efficiency
of operation can be achieved by a fab by deploying a different combination
of the participative management approaches within a fab. (23 pages)
[CSM
Title List] [Purchase
this Report]
CSM-21: Closed-Loop Measurement of Equipment
Efficiency and Equipment Capacity. Formal definitions for the components
of efficiency and capacity, mathematical formulas for computer overall
efficiency, and data collection strategies are proposed for rigorous measurement
of equipment efficiency and capacity. Applications in semiconductor factories
are discussed. (27 pages)
[CSM
Title List] [Purchase
this Report]
CSM-22: A Systems View of Work Group Performance:
An Example from Semiconductor Manufacturing. This focus study uses
a recently developed model of work group performance to analyze performance
of a production work group at a North American semiconductor manufacturing
facility. The model incorporates a systems view and utilizes data on group-member
knowledge, skills and abilities (KSA) to produce a useful characterization
of the work system. (33 pages)
[CSM
Title List] [Purchase
this Report]
CSM-23: Empirical Techniques for Analyzing
Organizations: An Examination of the Semiconductor Industry. Using
performance and organizational data collected for the Competitive Semiconductor
Manufacturing Study, this dissertation examines the following difficulties
of organizational studies: (i) benchmarking performance, (ii) model testing,
and (iii) exploratory data analysis. (153 pages)
[CSM
Title List] [Purchase
this Report]
CSM-24: IMPReSS: An Automated Production
Planning and Delivery Quotation System at Harris Corporation - Semiconductor
Sector. This paper explores IMPReSS (Integrated Manufacturing Production
Requirements Scheduling System), a large-scale, optimization-based global
production planning system implemented at Harris Corporation - Semiconductor
Sector. (43 pages)
[CSM
Title List] [Purchase
this Report]
CSM-25: Development and Use of In-Line
Yield Estimates in Semiconductor Manufacturing. This dissertation investigates
the development of information necessary for the in-line estimation of
yield, and assesses the potential of such information to meaningfully influence
production control decision-making. While a common industry assumption
is that low yield is the result of long cycle times, an analysis of extensive
industrial data using statistical correlation models concludes that yield
and cycle time of the same lot are essentially unrelated. (172 pages)
[CSM
Title List] [Purchase
this Report]
CSM-26: Production Planning and Scheduling
for Semiconductor Device Testing. In this dissertation, the semiconductor
device testing process is analyzed and modeled. The goal is to accurately
model the capacity of the final test stage of semiconductor manufacturing
for long-term planning models, and to find good short-term scheduling strategies
for this complex production environment. Several simplified versions of
the test-floor scheduling problem are identified as well-known combinatorial
optimization problems. The general multi-head tester scheduling problem
is then formulated, and a computerized enumeration procedure that determines
the highest value schedule is presented. (200 pages)
[CSM
Title List] [Purchase
this Report]
CSM-27: Benchmarking Semiconductor Manufacturing.
This article is based on data and analysis drawn from a continuing study
on the manufacturing performance of semiconductor wafer fabrication plants
in the US, Asia and Europe. There are great similarities in production
equipment, manufacturing processes and products produced at these plants.
Nevertheless, data reported here show that important quantitative measures
of productivity vary by factors of 3 to as much as 5 across an international
sample of 16 plants. (26 pages)
[CSM
Title List] [Purchase
this Report]
CSM-28: Process Innovation and Learning
by Doing in Semiconductor Manufacturing. This paper examines one of
the most important firm-specific capabilities for competition in the semiconductor
industry: the ability of firms to develop, introduce and expand production
with new processes. A firm that is slow to expand the output of a new product,
or introduces a new product with a poorly characterized manufacturing process,
faces severe cost and profit penalties. (38 pages)
[CSM
Title List] [Purchase
this Report]
CSM-29: Investment in Learning Capital:
Enhancing the Rate of Learning in Semiconductor Manufacturing. In this
paper, a set of physical and human capital factors is identified that enhances
the rate of learning by doing in the semiconductor industry. Physical capital
variables include investment in new processing equipment and information
systems. Investments in human capital transform laborers into problem solvers,
increasing the level of learning by doing activities. (35 pages)
[CSM
Title List] [Purchase
this Report]
CSM-31: Competitive Semiconductor Manufacturing
Survey: Third Report on the Results of the Main Phase. This document
reports the results of the first 3.5 years of the Main Phase of the Competitive
Semiconductor Manufacturing (CSM) survey. The survey is one component of
a multi-year research program to study competitive semiconductor manufacturing
worldwide. This report involves the measurement of manufacturing performance
and investigation of underlying determinants of performance at 28 wafer
fabrication facilities in the U.S., the U.K., Germany, Spain, Japan, Korea
and Taiwan. The values of 10 technical metrics of semiconductor manufacturing
performance are presented for the participants. We also compare and contrast
managerial, organizational and technical practices underlying performance.
(232 pages)
[CSM
Title List] [Purchase
this Report]
CSM-32: The Competitive Semiconductor
Manufacturing Human Resources Project: Second Interim Report. The CSM
Human Resources project has three research activities: (i) analysis of
the data previously collected on fifteen fabs by the CSM main study; (ii)
development, collection, and analysis of a supplemental mail-out HR questionnaire
to participating fabs about their employment (i.e., human resources) and
training systems; (iii) analysis of key questions, or focus studies, on
how the HR systems function. (264 pages)
[CSM
Title List] [Purchase
this Report]
CSM-33: Learning Effects in Semiconductor
Fabrication. This paper examines learning-by-doing in the context of
semiconductor fabrication. Our analysis is based on questionnaire data
obtained from semiconductor fabrication facilities. Based on empirical
estimates for yield improvements, we simulate learning curves, i.e., cost
curves, for a representative process. (29 pages)
[CSM
Title List] [Purchase
this Report]
CSM-34: An Evolutionary Approach to Inter-firm
Innovation: A Study of a US-Japanese Semiconductor Partnership. This
paper argues that first-order internal organizational routines--control,
replication, contraction, imitation--can not by themselves generate enough
"variety" to meet the conditions of a technologically dynamic and time-critical
environment. It proposes that the increased frequency of inter-firm arrangements,
collaborations and networks in technologically dynamic and time-critical
environments can be theoretically viewed as the adaptive evolutionary response
of firms to generate "direct variety" and innovation through second-order
externally oriented organizational routines. (35 pages)
[CSM
Title List] [Purchase
this Report]
CSM-35: Adaptive In-line Sampling Strategies
for Semiconductor Manufacturing. This focus study is intended to develop
an adaptive sampling strategy which can dynamically adjust four sampling
parameters, namely where to sample, number of lots, wafers per lot, and
wafer area coverage. Two different sampling strategies are discussed: (i)
a statistical process control (SPC) chart based approach, and (ii) a dynamic
programming based approach. This preliminary study addresses single layer
sampling problems. Multi-layer sampling problems are under further study.
(36 pages)
[CSM
Title List] [Purchase
this Report]
CSM-36: Optimizing Fab Scheduling in the
Face of Uncertainty. Wafer fab production management must cope with
uncertainties in yields and in equipment performance. A stochastic dynamic
programming model has been developed for scheduling new lot releases and
for allocating bottleneck photolithography resources so as to rebalance
work-in-process. (4 pages)
[CSM
Title List] [Purchase
this Report]
CSM-37: Managing the Development and Transfer
of Process Technologies in the Semiconductor Manufacturing Industry.
This paper discusses the importance of the successful development and introduction
of new manufacturing processes for competitive performance in the semiconductor
industry, and presents data that characterize some of the consequences
of poor performance in this activity. Case studies provide a more detailed
firm-level view of the activities that underpin the development and introduction
of new manufacturing processes in the industry. (36 pages)
[CSM
Title List] [Purchase
this Report]
CSM-38: The
Competitive Semiconductor Manufacturing Human Resources Project: The Final
Report (Phase I). M. Appleyard, N. Hatch, D. Mowery (Haas School of
Business) (May 1997) This report is available
on the web in it's entirety. Please click here
to view the report on-line.
[CSM
Title List]
CSM-39: After-Sales Service and Support
Provided by the Semiconductor Equipment Industry. This report presents
the findings of a twelve-month (June, 1995 - June, 1996) study of after-sales
service and customer support provided by semiconductor equipment vendors
to manufacturers of semiconductor devices. The study focused on service
and support practices for four specific categories of semiconductor manufacturing
equipment. We surveyed practices and costs of after-sales service and support
at three to five companies marketing equipment in each category. The categories
of equipment surveyed were: Plasma etching systems, Photolithography resist
coating and developing systems, Wafer inspection systems, and Test systems
for logic devices. (54 pages)
[CSM
Title List] [Purchase
this Report]
CSM-40: National Performance in Semiconductor
Manufacturing. The Competitive Semiconductor Manufacturing Program
at U.C. Berkeley has collected statistics on technical performance of wafer
fabrication facilities operated by leading semiconductor companies around
the world. In this paper, we report fab performance statistics for the
period 1989-95 averaged by nation or region, specifically, USA, Japan,
Korea, Taiwan and Europe. For most technical metrics of interest (defect
density, line yield, 5X stepper throughput, cycle time), a large lead enjoyed
by fabs located in Japan during the beginning of the decade had eroded
away by late 1993 or early 1994, as fabs located in Korea, Taiwan and USA
began achieving comparable performance. (32 pages)
[CSM
Title List]
CSM-41: Field Study of Overall Equipment
Efficiency (O.E.E.) Measurement of 5X Steppers. This paper introduces
the concepts of Overall Equipment Efficiency (OEE) and how OEE is applied
to real fab manufacturing equipment, specifically G-Line 5X steppers. First,
we describe the photolithography process and the wafer processing cycle
in a Canon G-Line 5X stepper. Next, we formulate the production time of
a 5X stepper and apply the production time to OEE analysis. Details of
the application are presented and major sources of equipment efficiency
losses are discussed. Guided by the calculations of this OEE application,
one wafer fab improved the average throughput of the 5X steppers by 275%
over a 12-month period.
[CSM
Title List] [Purchase
this Report]
CSM-42: Productivity Metrics for Flexible-Sequence
Cluster Tools. This paper presents a set of productivity metrics suitable
for evaluating a special class of semiconductor manufacturing equipment,
which we call flexible-sequence cluster tools. For this class of tools,
equipment control systems make spontaneous decisions about allocating system
resources. Within the tool, there are typically several alternative resources
to choose from, e.g. multiple process chambers capable of performing the
same processing operations. Consequently, resource sequences for these
tools are complicated and difficult to predict. Determining the most efficient
allocation of resources require the use of simulation or critical path
optimization (47 pages)
[CSM
Title List] [Purchase
this Report]
CSM-43: Performance and Innovation in
the U.S. Semiconductor Industry, 1980-1996. This paper surveys
the wide swings in competitive performance of U.S. semiconductor firms
in the global semiconductor industry from 1980 to 1996. For most
of the industryís history, U.S. semiconductor producers were undisputed
leaders in market share, product introduction, and process technology advance,
but they lost this dominant position during the early 1980s. After
enduring significant market share losses, U.S. semiconductor firms and
the federal government took corrective actions on several fronts.
A concerted effort in improving product quality and manufacturing process
yields narrowed the gaps between them and foreign competitors. U.S.
firms also exited from product lines in which their historic skills at
product innovation provided limited competitive advantage. Federal
government initiatives, ranging from trade policy to financial support
for university research and R&D consortia such as SEMATECH, also played
a role of uncertain magnitude in the industryís revival. The
resurgence of the industry is an impressive feat, but the unexpected nature
of this revival, its complex causes, and the fragility of its foundation,
suggest that U.S. semiconductor firm strength cannot be taken for granted.
(65 pages)
[CSM
Title List] [Purchase
this Report]
CSM-44: Models of Theoretical and Average
Process Times for Selected Semiconductor Fabrication Equipment.
This document presesnts models of selected semiconductor manufacturing
equipment for the purposes of determining theoretical and average processing
times by recipe. Theoretical processing times are necessary components
in the computation of overall equipment efficiency (OEE), rate efficiency,
and quality efficiency, whereas average processing times are necessary
for planning and scheduling. As asserted in Leachman [1997], these two
distinct times can and should be derived from the same database. (95 pages)
[CSM
Title List] [Purchase
this Report]
CSM-45: Proposed Revision to SEMI's Standard
for Definition and Measurement of Equipment Productivity. As
representatives of the Competitive Semiconductor Manufacturing research
program from the University of California, Berkeley, we are serving on
the SEMI Task Force for the measurement of equipment productivity and have
made contributions to the original standard. In this document, we are proposing
a number of major changes to E79 in order to make it a more complete and
more accurate standard for the measurement of equipment productivity. These
changes have been approved by the Task Force, and it is anticipated that
a ballot seeking approval of a revision to E79 incorporating these changes
will be distributed to SEMI membership in Fall, 1999. (28 pages)
[CSM
Title List] [Purchase
this Report]
CSM-46: Automated Procedures for Characterizing
Specific Equipment Productivity Losses with Applications in the Semiconductor
Manufacturing Industry. This dissertation develops techniques
and procedures for characterizing specific productivity losses of complex
manufacturing equipment. Cases are taken from the semiconductor industry,
and procedures are developed for its particular needs. Based on a survey
of improvement paradigms, indutry standards, and data technology, it is
generally concluded that although ample diagnostic technology exists, standard
procedures or techniques do not seem to be universally understood nor applied,
especially to the problem of characterizing equipment rate efficiency losses.
To help fomalize equipment productivity measurement, techniques are presented
for modeling equipment processing sequences as activity-on-node networks
of operational elements, where sequence duration and path slack for elements
may by determined using ordinary critical path calculations... (194 pages)
[CSM
Title List] [Purchase
this Report]
CSM-47: Understanding Fab Economics.
The performance of wafer fabrication facilities, ususally referred to simply
as 'fabs', has traditionally been evaluated using such operational metrics
as yield, wafer throughput, equipment utilization, process development
time, and cycle time. This has led to lengthy and often nonprodcutive debates
as to how to optimize fab productivity using these performance measures.
We suggest that this discussion be redirected using the generally accepted
metric, dollars. In this report we intorduce two economic models that together
provide a unified approach to assessing fab productivity. (94 pages)
[CSM
Title List] [Purchase
this Report]
[Download 'Fab Expense and
Delay Cost Models']
CSM-48: Trends in Worldwide Semiconductor Fabrication
Capacity. We estimate capacity for 1,175 fabs worldwide. At the start of
1998, worldwide fab capacity amounted to 1,100 quadrillion electrical functions
per month. Since the late 1980s, capacity has grown fairly steadily at an average
of 32 percent per year, with the notable exception of 1995, during which it
grew by 55 percent. In this report we extrapolate and predict that excess capacity
will subside between late 2000 and early 2002. In terms of factory locations
as of 1998 we consider the trends and predict that in five years' time, perhaps
half of world capacity will be located in the Asia Pacific region. We identify
key reasons for the concentration of fab capacity in the Asia Pacific region.
(25 pages)
[CSM
Title List] [Purchase
this Report]
CSM-49: Mathematical Optimization of Semicondutor
Production Planning. The planning of semiconductor manufacturing presents
formidable challenges for the successful application of mathematical optimization.
Formulation techniques are described that precisely model non-integer flow times,
time-phased capacity consumption by re-entrant process flows, proper horizon
behavior, multiple priority classes of demands and multiple objectives, binning
and substitution in product structures, and arbitrary distributions of initial
work-in-process. We also formulate exact capacity analyses of non-homogenious
resources, machine arrangement constraints, and alternative combinations of
resources necessary to execute manufacturing operations. Brief histories are
provided of key modeling contributions and of optimization applications to production
planning in the industry. (20 pages)
[CSM
Title List] [Purchase
this Report]
CSM-50: E-Commerce and the Changing Terms of
Competition in the Semiconductor Industry. Traditionally, the semiconductor
industry has consisted mostly of integrated firms that carry out the design,
manufacture and marketing of integrated circuit products. A large portion of
the industry is re-structuring into so-called "fabless" and "foundry"
firms. Foundries offer a contract manufacturing service, fabricating semiconductor
products designed and marketed by others. Fabless firms carry out design and
marketing of integrated circuits, but choose to out-source some or all of their
manufacturing to the foundries. By curtailing investments in fabrication capacity
and out-sourcing manufacturing to the foundries, an integrated fim can become
increasingly fabless.(34 pages)
[CSM
Title List] [Purchase
this Report]
CSM-51: Learning by Using in Semiconductor Manufacturing: The Role of
Local Information and Problem Solving Capabilities. This dissertation studies learning-by-using: the learning derived from using specialized
processing equipment within an actual manufacturing context, which results in improved manufacturing efficiency, capability, and effectiveness.
I argue that learning-by-using stems from engineering effort that results in increased knowledge about the equipment itself, operating procedures,
control software, organizational structure, operations management and system integration. The analysis contributes to Zangwill and Kantor's (1998)
theory of the learning curve and continuous improvement, von Hippel and Tyre's (1995) work on information "stickiness" and user innovation, Jaikumar
and Bohn's (1986) conceptual framework of technological knowledge, and Rosenberg's (1982) analysis of learning-by-using. (301 pages)
[CSM
Title List] [Purchase
this Report]
CSM-52: Competitive Semiconductor Manufacturing: Final Report on Findings from
Benchmarking Eight-inch, sub-350nm Wafer Fabrication Lines. This report summarizes findings from benchmarking ten fabrication plants processing
eight-inch silicon wafers to fabricate digital devices with feature sizes of 350nm and smaller. The report provides technical metrics of
manufacturing performance and a discussion of key practices that underlie leading performance. Familiar technical metrics are presented measuring
performance along the dimensions of yield, equipment throughput, labor and space productivity, and cycle time. Trade-offs between performances in
these dimensions are illustrated, and an economic interpretation is developed of the gap between average and benchmark performance. (96 pages)
[CSM
Title List] [Purchase
this Report]
CSM Program
Engineering Systems Research Center
3115 Etcheverry Hall #1750
University of California, Berkeley
Berkeley, CA 94720
Tel# 510-643-1825 | Fax# 510-643-0966
E-mail: csm@
Last updated 04/11/02 by John Tast